Unit 1A&B: Formula E Steering Wheel & Quick Release

As part of my coursework, I designed and refined 19 individual parts using CAD CAM software, Techsoft Inventor, primarily based on existing models. This project focused on producing technical engineering drawings in accordance with BS 8888 standards, ensuring industry-compliant precision and clarity. Additionally, I adhered to FIA technical regulations, ensuring that my designs met the strict standards required for high-performance motorsport components.

Each component was meticulously modeled in 3D, fully dimensioned using secondary data and original design parameters, and optimized for accuracy, functionality, and manufacturability. The selection of materials for each part was carefully considered, balancing strength, weight, and durability to enhance performance while complying with regulatory requirements.

This coursework also emphasized developing advanced CAM skills, allowing me to effectively translate digital designs into precisely manufactured components. The 19 parts were then systematically sub-assembled and fully integrated into a state-of-the-art Formula E steering wheel, representing a cutting-edge advancement in design, engineering, and regulatory compliance.

My work was recognized at the MADE IT EXHIBITION, where I was awarded Best Year 12/13 Work in Engineering. The award was judged by industry professionals, including a Network Rail RIDC Track Engineer, highlighting the technical excellence, innovation, and engineering quality of my project.

Additionally, I used my Creality K1 3D printer to manufacture two quick-release mechanisms, both scaled to twice the size of the actual design. These oversized models were created to provide a clearer demonstration of their functionality. Both were donated to the school, with one being attached to an actual steering wheel, serving as a valuable hands-on learning resource for future students.